The second mould waiting to be worked on. I routed the edge of the fibreglass to be flush with the surface of the mould – so they should fit together perfectly.

A lot of chipping away at the supporting polystyrene is required. Luckily I had some help.

The underside of the mould half way through. Looks like a kind of futuristic architecture.

The shape is revealed.


The latex coating can be peeled off.

Bit by bit.

The two halves of the casting together. The white blobs are air bubbles. I’ll be able to fix some of them from the inside.

The huge amount of scrap foam waste.

The final form. Just need to add the legs and the stripes, fit the light and the speaker.